Squeeze more spaces from kitchen cabinets with roll outs
It may seem like a paradox, but even kitchens that are overflowing have underutilized space. Many base cabinets are only half used, because the back is inaccessible, stuffed with long-forgotten items you can’t see unless you get down on your knees with a flashlight. Here’s a set of pull-outs that bring everything within reach.
1. Under-Sink Storage
To begin, measure the areas of open space around the plumbing. You may only be able to put a single pull-out on one side, or you may have to shorten them or build them around pipes coming up through the base.
To make the trays shown here, you’ll need a half sheet of hardwood plywood, maple, four pairs of full-extension ball-bearing slides, a box of screws, wood glue, and construction adhesive.
Measure the frame opening and cut the base narrower. Make the drawers narrower than the opening between the partitions. Cut and assemble the base assembly and drawer parts. Sand and apply two coats of finish to the base and drawers.
Set the drawer slides on spacers flush with the front edge of the partition. Screw them to the partitions; then pull out the drawer members. Set the drawer members on the same spacers to create the proper bottom clearance for the tray, and screw them to the sides of the trays flush to the fronts. Screw the base assembly to the bottom of the cabinet. Slide in the drawers.
Make the side support cleats so they O sit flush or slightly proud of the face frame. Check for hinges that might get in the way of the pull-out tray. Assemble the trays with glue and screws. Apply finish.
Attach the slides and mount them in the cabinet. Scuff the cabinet side with sandpaper and use construction adhesive and screws to hold the cleats. Cabinet sides are often finished, so screws alone may not hold well.
Build and install a base assembly for the bottom pull-outs. Center the base assembly in the cabinet just behind the hinges. Align the front edge with the face frame and screw it to the bottom of the cabinet.
Install the slides on the side pull-out trays. Center a template on the cleat and the tall side of each tray and trace the edges. Center the mounting holes of the slides on these lines.
Attach the support cleats to the side of the cabinet using screws and construction adhesive. Use a temporary plywood spacer to hold each cleat in position.
These pull-outs bring boxes, jars, and cans within easy reach. To build this mini-pantry, you’ll need two sheets of hardwood plywood and two pairs of full-extension ball-bearing slides.
Start by building a box to fit inside the cabinet. Measure the frame opening and subtract to get the box’s outside dimensions. I made this pantry for a base cabinet, so change the cutting list to fit your base. Also keep in mind that most plywood actually measures 23/32 in.
Cut the box parts and assemble them with glue and screws. Find the drawers’ width by subtracting 1 in. from the openings in the box.
Cut all the pieces for the drawers. Soften the edges of the drawer sides and drawer face using a round-over bit. Assemble the drawer parts with screws and glue. Position the center shelf at the height you prefer. Attach the sides with finish nails and glue.
Set the drawer slides on the bottom of the box. Align the slides with the front edge and attach. Remove the drawer member and screw it to the drawer side above the bottom. Install the box.
Install the drawers. Center the drawer faces on the drawers and screw them from the inside. Drill holes for finger pulls or attach shallow pulls. Apply two coats of finish.
Build a box for the drawers to fit inside the base cabinet. Remove the cabinet doors and slide the box into the cabinet. Screw the box securely to the bottom of the cabinet.
3. Under-Cabinet Drawer
Unused space often sits in plain view under the upper cabinets. This pull-out is perfect for storing knives or coupons. You’ll need 8 lineal ft. of hardwood that matches your cabinet, hardwood, hardwood plywood and one pair of full-extension drawer slides.
Measure the space under the cabinet. Cut the supports to fit this space and protrude below the cabinet. Size the drawer by subtracting for the slides for the two fixed sides. The front-to-back dimension is the minimum required for a drawer slide.
Cut the drawer parts. Assemble the drawer using pocket screws or glue and finish nails. Rout the bottom of the drawer frame with a rabbeting bit set deep. Square the corners with a chisel. Then nail in the plywood bottom with brad nails. Draw a center line up from the bottom edge on the fixed sides and the drawer sides. Screw on the drawer slides, flush to the front.
Glue and screw the under-cabinet supports to the fixed sides. Install the drawer assembly. Glue the drawer pull in the center behind the drawer front. Then finish the drawer to match the cabinet.